PVC trunking factory & solutions

Las canaletas de PVC son un material para cableado eléctrico fabricado con cloruro de polivinilo (PVC) que posee propiedades aislantes, autoextinguibles, ignífugas y resistentes a arcos eléctricos. Como fábrica líder de canaletas de PVC, ofrecemos soluciones personalizadas para diversas especificaciones.

Learn

What is the PVC trunking

Cable trunking, also known as wiring ducts, distribution ducts, and row cable ducts, are used to organize power cables, data cables, and other wires in a standardized manner and are used to secure electrical equipment to walls or ceilings. Cable trunking is classified into various types based on their material, with commonly used types including environmentally friendly PVC cable trunking, PPO cable trunking, PC/ABS cable trunking, and metal cable trunking such as steel and aluminum. PVC cable trunking are an electrical wiring material made of polyvinyl chloride (PVC) and have insulating, self-extinguishing, flame-retardant, and arc-proof properties. They come in a variety of sizes, including 20mm×12mm and 40mm×20mm. After installation, wiring is neatly arranged and maintenance is facilitated. Common models of Canaletas de PVC include the PVC-20 series and the PVC-25 series, which are widely used for internal wiring in electrical equipment to protect circuits and mechanical equipment. According to different usage types, common wiring trunking include insulated wiring trunking, split wiring trunking, mini wiring trunking, partitioned wiring trunking, interior decoration wiring trunking, integrated insulated wiring trunking, telephone wiring trunking, Japanese telephone wiring trunking, open wire wiring trunking, round wiring trunking, exhibition partition wiring trunking, round floor wiring trunking, soft round floor wiring trunking, and covered wiring trunking.

Fábrica de canaletas para cables de PVC

Common specifications of PVC trunking

ModelWidth (mm)Height (mm)Thickness (mm)Length (m/roll)ColorMaterial
T2020121.02.0/2.9WhiteUPVC
T2525141.22.0/2.9White/GrayLead-Free PVC
T4040161.22.0/2.9WhiteUV-Stabilized
T6060221.52.0/2.9GrayFR PVC
T8080251.82.0/2.9WhiteIndustrial
T100100302.02.0/2.9BlackHeavy-Duty
T150150502.52.0/2.9GrayCo-extruded
Fábrica de canalizaciones de PVC

PVC trunking Technical Parameters

PropiedadTest StandardPerformance Data
Resistencia a la llamaUL94V-0 (self-extinguishing)
Impact Strength (-20°C)IK085J impact passed
Rango de temperaturaISO 4435-30°C to +105°C
Resistencia a la tracciónASTM D638≥40 MPa
Oxygen IndexASTM D2863≥32%
Halogen-FreeIEC 60754Compliant

Accessories Compatibility

ComponentCompatible ModelsMaterial
90° ElbowT20-T100Matching PVC
T-JunctionT40-T150Flame Retardant
End CapAll sizesUV-Stabilized
Mounting ClipT25-T80Nylon 6.6
Fábrica de accesorios para canalizaciones de PVC
Preparar materias primas de PVC
Preparar materias primas
Según el propósito y los requisitos de rendimiento de los perfiles extruidos, se pueden seleccionar materias primas de PVC o PE, ABS, PP y PMMA con diferentes grados de polimerización y modelos.
Precalentamiento de la extrusora de PVC
Precalentamiento de la extrusora de PVC
El dispositivo de calentamiento calienta cada sección del cilindro de la extrusora a la temperatura establecida. Generalmente, el material se divide en sección de alimentación, sección de compresión y sección de dosificación, y la temperatura de cada sección es diferente.
Moldeo por extrusión de PVC
Moldeo por extrusión
Introduzca la mezcla seca en el cilindro de la extrusora precalentada. A medida que el tornillo gira, el material avanza por el cilindro. Finalmente, mediante la acción de la boquilla, se extruye la forma deseada.
Perfiles de PVC extruido. Enfriamiento y conformado.
Enfriamiento y modelado
El tubo de PVC extruido por el cabezal de la extrusora alcanza una temperatura elevada y necesita enfriarse y moldearse inmediatamente para mantener su forma. Generalmente, se utiliza un tanque de agua de vacío para el enfriamiento y el moldeado.
Dispositivo de tracción para extrusión de PVC
Dispositivo de tracción
Tras enfriarse y moldearse, el tubo de PVC se estira a velocidad constante mediante un dispositivo de tracción. La velocidad de tracción debe coincidir con la velocidad de extrusión; de lo contrario, se producirán irregularidades en el espesor de la pared del tubo o problemas como roturas y acumulación de material.
Corte por extrusión de tuberías de PVC
Corte de tuberías
Cuando los tubos de PVC alcanzan la longitud deseada, se cortan con la máquina de corte. El corte puede realizarse mediante sierra o corte en caliente. El tubo de PVC cortado es el producto terminado y puede empaquetarse y almacenarse.

How to choose a PVC trunking factory

  • PVC Trunking Manufacturer Strength: For professional PVC trunking manufacturers, factory production strength is crucial. Manufacturing capabilities can better reflect their value. Automated production equipment and testing equipment are also important considerations.
  • PVC Trunking Specifications: Trunking comes in a wide variety of sizes, and in actual use, you may need different sizes. If a PVC trunking manufacturer offers a wide range of specifications, you can purchase everything in one place, saving time and effort.
  • PVC Trunking Certification: Regardless of the PVC trunking manufacturer you choose, certification is crucial as it can be used to assess quality. Common certifications such as UL94V0 flame retardant, CE, and ROHS are essential.
  • Material and Craftsmanship: Verify that the raw materials are virgin PVC, avoiding recycled materials (this can be determined by smell; high-quality products have no pungent odor). Toughness Test: Test the trunking sample by bending it. High-quality products are resistant to breaking and quickly recover. Surface Treatment: Observe the surface of the trunking for a smooth, free of bubbles, cracks, and burrs. ‌
  • Price and Brand: Prioritize manufacturers with robust quality control systems. While ensuring quality, compare prices for similar products and choose suppliers with the best value for money.

PVC trunking installation

Fábrica de canalizaciones de PVC

PVC trunking pre-Installation Preparations

1. Tools and Materials: Prepare an electric drill, screwdriver, hacksaw, measuring tape, PVC cable duct and accessories (elbows, connectors), self-tapping screws/expansion screws/glass glue, and other fixing materials.
2. Safety Verification: Disconnect power to the relevant area and mark the location of pre-buried pipes on the wall to prevent damage.

PVC trunking Core installation steps

1. Route Planning.
Run cables horizontally or vertically, avoiding intersections and frequent turns.
Keep cables at least 50 cm away from heat and water sources. Run cables separately for high-power equipment such as air conditioners.
2. Fixing Implementation.
For exposed wall mounting: Install fixing points every 1 meter. Use expansion screws for concrete walls and a pneumatic nail gun for brick walls.
For suspended ceiling mounting: Use hangers or bracket bridges, with load-bearing parts spaced ≤ 1 meter apart.
Screw Configuration: For cable trays under 25 x 30 mm: Use 2-3 horizontal screws per fixing point. For cable trays larger than 25 x 30 mm: Use 3-4 trapezoidal screws.
3. Connecting Cable Trays.
Reinforce straight sections with connectors and use specialized elbow fittings at bends.
Use metal hoses at the junction of the ceiling and wall.

Fabricante de tuberías de PVC y cableado de fábrica
Fabricante de perfiles de PVC, fabricante de extrusión de plástico, fábrica de tuberías de plástico

Key Considerations

  • 1. Load Control: No more than four conductors should be placed in a single cable tray, and the total cross-sectional area should be ≤ 40% of the cable tray’s cross-sectional area.
  • 2. Safety: Cable trays for both power and weak current cables should be spaced ≥ 50cm apart, and the covers should be closed promptly after wiring.
  • 3. Workmanship Standards: Cable tray joint tolerance ≤ 2mm. Levelness deviation ≤ 3mm per meter, ≤ 10mm over the entire length.

Productos

Let's see Canaletas de PVC SW recommend

Ponte en contacto

As a 20+ years custom Fábrica de canalizaciones de PVC, we have a team of skilled engineers ready to support you in your product development journey from prototyping to production.Any ideas about your extrusion PVC trunking you can contact us freely,and our engineers will get back to you with a quote as soon as possible.

fábrica de extrusión de plástico

Descubre cómo ayudamos a 100 marcas líderes a alcanzar el éxito.

Hablemos un rato